EFFLUENT TREATMENT & ZERO LIQUID DISCHARGE (ZLD)
Our plant operates a dedicated 2.0 KLD Primary Effluent Treatment Plant (ETP) ensuring that 100% of industrial wash water is purified and recycled back into manufacturing. We maintain absolute compliance with Gujarat Pollution Control Board standards.
// 2.0 KLD PRIMARY ETP UNIT BREAKDOWN (4-STAGE CLOSED LOOP)
AREA: 60.3 SQ MT DEDICATED YARDCollection cum Equalization Tank
Capacity: 4,000 Litres
Flow Rate: 1 – 2 m³ / hr
Homogenization of washing line effluent and flow equalization.
Primary Settling & Clarification Tank
Capacity: 1,000 Litres
Flow Rate: 0.5 m³ / hr
Gravity settling of suspended solids and chemical flocs.
Multi-Grade Dual Media Filtration Tank
Capacity: 1,000 Litres
Flow Rate: 0.5 m³ / hr
Sand & activated carbon media removing micro-turbidity and organics.
Final Treated Water Storage Tank
Capacity: 2,000 Litres
Flow Rate: 0.5 m³ / hr
Storage of purified water pumped back directly into polymer washing lines.
2.3 KLD WATER BALANCE DIAGRAM
All 0.5 KLD generated industrial wastewater is routed to the on-site ETP and 100% re-introduced into the washing tanks.
AIR EMISSION & HAZARDOUS WASTE
All plant machinery operates purely on clean electric drives without fuel boilers, furnaces, or process gas stacks. Zero atmospheric flue emissions.
Dried ETP sludge (approx. 0.01 MT/year) is stored in the 485.8 sq.m hazardous storage bay and dispatched directly to authorized GPCB Common TSDF disposal sites.
Dismantled e-waste (2,000 MT/mo) and reconditioned drums (25,000 units/mo) are sold strictly to authorized downstream recyclers and verified industrial consumers.
4 DISTINCT INDUSTRIAL PANELS // IN-HOUSE & ROUTED
PLASTIC RECYCLING
We process selected recyclable plastics through our state-of-the-art in-house recycling line to produce consistent, high-grade secondary raw materials for manufacturing.
// ACCEPTED FEEDSTOCK MATERIALS:
HDPE, PP, LDPE, raffia, liners, bags, pipes, carboys, barrels and other compatible industrial plastic waste.
OUTPUT FORM: RECYCLED PLASTIC GRANULES (RE-MELT READY)
IN-HOUSE MECHANICAL RECYCLING FLOW:
Rigid quality inspection ensuring uniform melt flow index (MFI), density grading, and zero inorganic contamination.
METAL RECOVERY & TRADING
We procure, segregate, grade and trade a range of recyclable metals. Material is sorted rigorously according to metallurgical grade, thickness, and purity before supply to verified foundries and smelting partners.
FERROUS
Heavy & Light Scrap
COPPER
Armored & Wire Scrap
ALUMINIUM
Extrusions & Sheets
NON-FERROUS
Brass, Zinc & Alloys
// COMMERCIAL VALUE RECOVERY
Direct weighbridge validation, spectroscopic grading, and transparent pricing indexes matching domestic metallurgical demands.
INDUSTRIAL DRUMS & CONTAINERS
We handle industrial drums, barrels, carboys, and containers, with materials systematically separated according to polymer type, physical condition, and chemical contamination history.
Where permitted and appropriate, containers are channeled into reconditioning, direct reuse, industrial trading, or shredded for polymer recovery.
HDPE 200L barrels, open-top carboys, metal drums inspected for chemical residue integrity.
Aggregated cullet, industrial glass, and secondary packaging routed to vetted furnace processors.
DOWNSTREAM RECYCLING NETWORK
NOT EVERY MATERIAL NEEDS TO PASS THROUGH OUR OWN MACHINERY.
Some materials are better handled by specialized recyclers. Some have a stronger commercial value as sorted scrap. Some require advanced thermal or chemical treatments outside our facility. That is where our verified network comes in.
ZERO LANDFILL PHILOSOPHY
Finding a productive route before material becomes a disposal burden.